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Using the Westfalia Liquid Propane System

If the galley kitchenette is part of what makes a Westfalia a cozy Camper, then the onboard liquid propane system is the power source of that kitchen.

It provides an exceptionally efficient, affordable, easy, and clean means to run both the refrigerator and the stove.

Let’s have a look at the Westfalia propane system to familiarize ourselves with the various components, and how to use ’em!

Full operating instructions excerpted from the “Supplement to Volkswagen Vanagon Owner’s Manual” for the 1983 Camper can be found here >>

Introduction

The Vanagon Westfalia external LP (Liquid Propane) tank is mounted on the underside of the van, on the left-hand side, and is plainly visible below the Camper hookups. The valves and regulator are protected by a steel shield, and new Campmobiles were delivered with a heavy-duty mudflap behind the left-front wheel to prevent stone damage.

The heavy steel tank is rated for 3 gallons of LP (liquid propane), but is filled to only 80% capacity, to allow room for safe expansion:

  • 2.4 gallons
  • 9.6 lbs.
  • 9.6 liters

Overview

Starting at the rear end of the tank and moving forward, you’ll see the main components:

Overflow Bleeder Valve

The propane technician will open this bleeder while filling your tank to release excess propane vapors, and as an indication as to when the tank has reached its capacity of 80%.

Fill Valve

Under a protective plastic cap is the heavy brass fill port fitting. This is where the technician will connect his filler hose valve to pump pressurized propane into your tank.

Main Control Valve

This primary valve is what turns On or Off the supply of propane from your tank. As with most such valves, turn it clockwise to turn the propane supply Off; turn it completely counter-clockwise to turn the propane On.

Two-Stage Regulator

Opening the Main Control Valve allows high-pressure propane to enter the first stage of the regulator, which reduces the pressure to about 15 PSI. A secondary stage further reduces the line pressure to about 0.5 PSI for use by the kitchen appliances. The regulator is often covered by a protective plastic housing to keep it clean of mud, etc..

Tee Fitting

Immediately to the left of the regulator the line divides into two supply lines, which pass upward through the floor of the van to provide propane to the kitchen; the upper copper line supplies the refrigerator, while the lower line provides gas to the stove.

Filling

The Westfalia LP tank accepts a standard fill nozzle found at most commercial propane dealers, such as RV service centers, U-Haul outlets, many hardware stores, and some campgrounds. Unfortunately, many younger or inexperienced LP technicians may be unfamiliar with the Westy’s older design. So, if you find a place that you like, continue going there for your propane refills.

Compared to most other RVs, the Westfalia’s LP fill port is mounted quite low to the ground, and is relatively difficult to access. You can make things easier for your propane guy by parking near the LP station, laying out a padded foam kneeling pad or carpet scrap, and removing the plastic cap from your fill valve. Make sure the main control valve is OFF before filling. I also like to ensure that the overflow bleeder valve is working freely by briefly loosening & tightening it beforehand, so the tech doesn’t need to twist on it with a pair of old pliers. Wear a heavy glove when doing this, to avoid severe cold-burns from escaping liquid propane.

At only 3 gallons, the Westy’s tank is barely half the capacity of a typical BBQ propane tank, and is likely one of the smallest tanks many techs will encounter. So, it tends to reach capacity sooner than expected unless completely empty, and results in only an eight-dollar sale.

Let the tech do his thing, and consider tipping him for his troubles. Replace the filler valve cap, and make sure the overflow bleeder valve is fully closed (an LP tech once left mine somewhat loose, resulting in a slow but dangerous LP leak).

Driving

Though legal to drive while using the propane to power the fridge, save the LP and switch the fridge to 12 VDC while underway.

Liquid Propane Consumption

Though the tank is small, both the stove and the fridge are quite efficient, so a refill lasts a good long while. In normal usage, even running the fridge 24/7 and cooking 1-2 hot meals each day, a single tankful will last an entire month.

The Westfalia propane tank has no gauge to tell you how much LP is left, so after a refill, start a simple log book to keep track of your typical camping days, so you have some idea of how much fuel you can expect from a tankful.

Maintenance

The LP system requires virtually no periodic maintenance, other than routine washing of the tank exterior, valves, and regulator. Periodically inspect these parts, the tank body, and the supply lines for dents, scrapes, or other damage. If you ever smell the distinctive odor of liquid propane, immediately make sure the main control valve is closed. You can also spray soapy water on any of these components; if the soap mixture forms bubbles, there is a leak.

If ever in doubt, see a qualified RV propane service center for repair or replacement of your tank or other components.

Finally …

As the main fuel source for the stove and refrigerator, the liquid propane system is a key player in the Westfalia Campmobile, and provides easy, economical, and reliable convenience.

Have any questions or comments about the Westfalia liquid propane system? Post ’em below, and use the social links to share with friends!

Instructions for the Westfalia Liquid Propane System

NOTE: the following text and photos are excerpted from the 1983 Camper “Supplement to Volkswagen Vanagon Owner’s Manual.” For more info on using the LP system see, “Using the Westfalia Liquid Propane System.”

Downloads
1980-1985 Vanagon Westfalia Campers: “Supplement to Volkswagen Vanagon Owner’s Manual”
1986-1990 Vanagon Westfalia Campers: “Supplement to Volkswagen Vanagon Owner’s Manual”


Propane Gas Tank

The liquid propane gas tank is located under the left side of the vehicle. The equipment includes two pipe lines; one for cooking and one for refrigeration. Instructions for refilling the tank are listed on the sticker and in a separate pamphlet. The propane gas tank capacity is 3 gallons/12 liters.

Setting Up Your Camper Van Kitchen

How to outfit and organize your campervan kitchen to make the most of your precious cooking and clean-up time!

The Westfalia Camper boasts a small galley kitchenette which includes a refrigerator powered by AC/DC electricity or by liquid propane, a two-burner LP stove for cooking, and a sink for food prep and cleanup. Storage for food and kitchen wares is provided by several cabinets.

Like most campervans and other small motorhomes, space is at a premium, so smart use of limited resources will help you stay organized and make cooking easy and fun. Here are some ideas for outfitting your own camper van kitchen.

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Storage

Dry packaged and canned goods are perhaps best kept in the two rearmost top-entry cabinets. A compact tea kettle with folding handle may fit inside the sink, along with Camp-Suds and scrubby for dishwashing.

Cutlery, knives, can opener, and most other cooking utensils will fit in the small drawer below the sink.

The large cabinet below provides pretty ample storage for pots, pans, griddles, and food storage containers. A dishpan serves as a handy ‘drawer’ to organize most cooking wares, and can also be used for its original purpose.

To prevent jostling and annoying rattles while driving, place thin rubber shelf liners inside cabinets, and dish towels and pot holders or trivets can be laid over the stove burners.

Just as at home, you’ll want to store leftovers or other unused foods for later use. Lightweight plastic food containers with snap-on lids save space, both when nested for storage, and when stacked for keeping food. Work well for dry goods and refrigerated items. Smaller quantities can be kept in zipper-lock plastic baggies. A few chip clips for resealing plastic food and snack bags.

Work Surfaces

Space for food prep is in short supply in the Westfalia, so be smart and creative.

The original Westy table can be mounted either directly behind the driver’s seat, or above the rear kitchen cabinets, and can be pivoted in a range of positions for best use.

If not immediately using the stove burners, flip down the stainless steel drain board, or close the lid completely to use the countertop surface.

When the popup roof is raised, there is a large ‘shelf’ offered by the folded upper bunk; this is a great place for ingredients, cookware, and utensils you’ll be using immediately.

A large cutting board makes for an additional, portable work surface for chopping vegetables, assembling sandwiches, and other food prep. Get one with raised edges to help contain messes.

Cooking

Modern cooksets made for camping and backpacking offer several advantages over pots and pans from your home kitchen. Most can be nested inside one another, or feature folding handles, to save space and reduce clutter. They’re often made of aluminum or other lightweight materials. Many feature bottoms optimized for better heat dispersion when cooking on a camp stove or small burner, to avoid scorching.

Most such cooksets include a small- and a medium-sized pot, a small frypan, and a lid and handle/gripper to fit them all. When cooking for two, a 1 1/2-quart and a 2-quart pot should be sufficient; larger sets are available for larger crews.

Though small, the included frying pan does have its uses for light-duty heating, but you’ll probably want a larger pan for most frying, sautéing, and flapjacking. If your pan doesn’t include a lid, pick one up in a thrift store.

Oven mitts or pot holders protect your hands and countertops when handling hot pans.

A small set of kitchen knives of various sizes with snap-on sheathes will provide all your chopping, dicing, and mincing needs.

Two or three mixing bowls of various sizes; double as serving bowls for chips and other snacks.

Other typical cooking utensils: spatula, spoons, ladles. Smaller, lightweight camping versions save space and weight. Can opener, bottle opener, and corkscrew. Small multi-spice shakers. A grater for cheeses, vegetables, and other foods. A collapsible strainer for draining pasta.

Serving

Cooking in your campervan can be fun, but eating is even better! Again, lightweight and compact is the key here, and dining wares made for camping & backpacking are the ticket.

Stacking, plastic plates and bowls are durable and quiet, and help keep your food warmer longer, especially when dining outdoors.

Matching polycarbonate cutlery offer the same advantages: knives, forks, spoons, even the thrifty and versatile spork.

The same thermal beverage mugs or cups used when driving can be utilized at the dinner table, or use dedicated plastic cups and glasses for meal time.

Use placemats or a heavy vinyl tablecloth on untidy outdoor campsite picnic tables, especially if the previous occupant gutted a couple of brook trout on the table, or was an incontinent seagull …

Clean-up

Seldom the favorite part of mealtime, there’s no need for tidying up to be laborious. Like cooking, let’s keep it quick and easy.

Stow any leftovers away in the storage containers mentioned above. Scrape any heavy remainders from cookware using a thin plastic pot scraper.

A five-gallon plastic bucket with a padded seat, often used by hunters and fisherfolk, also serves as a convenient container for trash and recyclables when lined with a couple of trash bags.

Water can be heated in a teakettle while you eat, then used for dishwashing and cleanup. Simply pour it into the Westfalia kitchen sink or a separate dishpan, and add cold water to temper.

Conserve your biodegradable Camp-Suds by applying a few drops directly to your non-scratch scouring pad. Start by washing your least-dirty cups, cutlery, and plates first, followed by the messier, greasier pots and pans. Rinse cookware directly in the kitchen sink, and set out on the drain board to dry.

Synthetic microfiber dish towels are extra-absorbent and quick-drying.

Dirty dishwater should be collected in a gray-water container, and not drained directly on the ground. Empty the container in a campground toilet or a designated dishwater-collection receptacle.

BONUS

Any ways in which you can get double duty out of your kitchen gear will save you space, expense, and time!

  • A large cutting board with raised sides can also be used as a serving platter for sandwiches, wraps, and other foods.
  • A flat grater for shredding vegetables and cheese takes up almost no space, and doubles as a pasta strainer!
  • Experienced backpackers often eat from the same pot in which they cooked, using the same spoon with which they stirred, to minimize clean-up time.
  • Slip dish cloths between pots and plates to protect non-stick coatings, and store towels and pot holders on the stove burners to help reduce annoying rattles while underway.
  • Mixing bowls can also be used as serving bowls for snacks, or use food storage containers for both!

Finally …

With some basic camp-cooking and serving wares, and some smart packing, you can make the most of your Westfalia Camper kitchen.

Find more ideas for packing and organizing your entire van here!

Got any Westy kitchen cooking & clean-up advice or tips? Leave a suggestion or question below, and use the social links to share with friends!

Using the Westfalia Stove

The Vanagon Westfalia stove makes camp cooking easy and efficient.

The stove in our Westfalia Camper has enabled us to start countless days of roadtripping with a belly-filling breakfast, whip up a quick lunch or a hearty dinner, or to enjoy a cup of hot cocoa while watching snow flurries descend from the icy peaks surrounding Crater Lake.

The Westfalia galley kitchenette is one of the distinguishing features which truly makes a Vanagon a Campmobile!

Full operating instructions excerpted from the “Supplement to Volkswagen Vanagon Owner’s Manual” for the 1983 Camper can be found here >>

Introduction

The Westy stove is fueled by the same external LP (Liquid Propane) tank as the Dometic refrigerator. Just after the main shutoff valve and two-stage LP regulator attached to the tank, the supply splits into two copper lines: one feeds the fridge, and the other the stove.

Inside, prop the kitchen cabinet lid open to reveal the stove, right next to the sink. A large oval grate covers the two gas burners, and beneath that the large stainless steel base catches the inevitable spills.

Above, mounted to the kitchen cabinet lid, is a stainless steel heat shield to protect the underside of the cabinet lid. On Canadian models, this deflector is permanently affixed; on US models, this heat shield can be unsnapped and hinged downward to lay flat, to serve as a drain board when washing & drying dishes (note the angled surface and small drain slot over the sink).


NOTE: Many new Westfalia owners mistakenly assume this heat shield/drain board is a griddle or hot plate, and commence to fryin’ bacon or flippin’ flapjacks on it. This will quickly discolor and buckle the heat shield, and food will stick and burn. DO NOT USE IT AS A COOKING SURFACE.

If your Vanagon’s previous owner neglected to remove the blue plastic protective film from your heat shield, do it now.

Lighting

The burner controls for the stove are located on the front kitchen panel. Look for the three flame symbols on the edge of the control knobs, indicating OFF, HIGH, and SIMMER.

To light the stove, first make sure the main valve is opened on the external LP tank. Depress and turn the stove burner knob to HIGH, and listen for the quiet hiss of gas from the burner. Use a butane lighter or a stove ignitor to ignite the flame, and adjust for cooking. Just as with your home barbecue grill, if it’s been awhile since your stove was used, or you ran completely out of LP before refilling the tank, you may need to run both burners for awhile to prime the supply line before it will light.

Once lit, simply adjust the flame for whatever type of cooking you’re doing. A larger pan or pot on the stove can block your view of the flame, but the flame can be seen reflected in the stainless steel base beneath the burners.

Cooking

On some Westfalia stoves, the SIMMER setting may allow the flame to go out, so set the control knob just a little higher.


Note that the burner grate stands on ten short ‘legs’; two of these legs engage in a couple of holes in the lower stove base. To remove the grate for cleaning, grasp the leg nearest you when standing in front of the stove, and firmly pull toward you to disengage the leg from the base, and lift the entire grate free.

Propane generally provides very even heating, but hot spots and scorching can be further prevented by using pots and frypans with fine heat-dispersing grooves engraved on the bottoms. We typically use lightweight nesting backpacking pots and frying pans with folding or detachable handles to save space. Be careful when using very small pots on the stove though, as these may tip or topple through the rather large central gaps in the grate. You can add versatility to your stove by adding a double-wide griddle for large-volume frying.

We also use a vintage teakettle for heating water for tea, instant soups, dishwashing, etc.. When not being used, it rests inside the sink, wrapped in a dish towel to prevent rattles.

Always allow the stove to cool after using and before stowing away for travel. To prevent annoying metallic rattles of the grate and the heat shield while underway, lay a couple of hot pads or dish towels over the grate before closing the lid.

Finally …

The stock stove is a crucial feature that adds great utility to the Westfalia Camper. We use ours on a daily basis when traveling, for everything from simple hot water to full-on multi-course meals. With adequate ventilation and tidy cooking habits, you can avoid lingering food odors unless you enjoy a lot of bacon or fried fish.

A comparable Coleman two-burner camping stove requires frequent refills of a highly flammable fuel which must be handled and carried somewhere on board. By contrast, the Westy stove-and-fridge combo will run on LP cleanly, safely, and economically for at least 30 days and nights before requiring a $7 refill.

I will never forget the taste of a pair of fresh pan-fried brook trout, resting on warm beds of wild rice, accompanied by cold bottles of beer, enjoyed with a longtime friend on the grassy banks of the very stream in which he’d caught them only minutes before.

Few things bring together family and friends like good food, and the Westfalia stove often makes it possible …

Have any questions or comments about the Westfalia stove? Post ’em below, and use the social links to share with friends!

Vanagon Westfalia Stove Instructions

NOTE: the following text and photos are excerpted from the 1983 Camper “Supplement to Volkswagen Vanagon Owner’s Manual.” For more info on operating the stove see, “Using the Westfalia Stove.”

Downloads
1980-1985 Vanagon Westfalia Campers: “Supplement to Volkswagen Vanagon Owner’s Manual”
1986-1990 Vanagon Westfalia Campers: “Supplement to Volkswagen Vanagon Owner’s Manual”


Gas Stove

PRACTICE SAFETY AT ALL TIMES!

  • DO NOT USE THE GAS RANGE WHILE DRIVING!
  • Keep combustible materials clear of the lighted burners.
  • The burner orifices have been set by the factory for safe operation. DO NOT CHANGE THEIR SIZE!
  • Keep a lighted match ready when turning on the burners.
  • Keep windows or door open when cooking. Gas flames consume oxygen.
  • Never light the burners to heat the interior of your Camper.
  • Make sure the propane tank is securely fastened in place.
  • Check tank and lines from time to time to be sure they are tight. When testing for leaks, use soapy water. DO NOT USE MATCHES!
  • Do not put the sink cabinet cover over an open flame. Wait til the burners and the cooking rack are cold.
  • After cleaning the stove, make sure to anchor the cooking rack securely in the slots provided.

IN CASE OF FIRE!

The dry chemical fire extinguisher is located behind the passenger seat.

  • Release fire extinguisher from holding bracket.
  • Remove the tape over the white discharge button.
  • Hold the fire extinguisher upright and press the button all the way down.

Aim the spray at the base of the flame. Do not test the fire extinguisher. Partial discharge may cause the contents to leak.

The Routine

One of the greatest attributes of the Westfalia Camper is just how quickly and easily it is readied for a camping trip, and how adeptly it makes and breaks camp.

We generally keep our permanent camping equipment (pots & pans, kitchenware, extension cord, water hose, etc.) packed in the Westy, so an impromptu weekend jaunt often requires little more than chucking in our duffel bags of clothes, stowing a bagful of groceries in the kitchenette cabinets, and picking up a couple of cold six-packs on the way out of town.

Here’s a simple routine for hitting the road and getting home.

Vanagon-Westfalia-water-tank-fillerPre-Trip Preparation, often the day prior to departure

  • Ensure that LP (liquid propane) tank is sufficiently full, and that main shutoff valve on tank is closed
  • Fill onboard water supply tank (13.2 US gals)
  • Pre-chill refrigerator overnight on 120V AC shore power; add cold beverages to provide thermal mass
  • Load any unrefrigerated foods, luggage, and other camping equipment

Hitting the Road, the day of departure

  • Load any last-minute items
  • Load any remaining cold food into pre-chilled refrigerator
  • Disconnect refrigerator from 120V AC shore power, switch to 12V DC or LP for driving

Arrive in camp:

  • Park van using parking brake and, if necessary, RV levelers
  • Extend popup roof if desired
  • Open main shutoff valve on LP tank to use refrigerator and/or stove. To use LP to operate refrigerator, switch refrigerator control to LP, and light
  • If 120V AC power is available, you can optionally power the fridge with this; use extension cord to connect campsite shore power station to camper hookup; switch refrigerator to 120V AC; connect any electrical accessories to camper’s internal power outlet
  • To use City water, connect campsite water supply to camper hookup using supply hose; alternatively, use onboard water supply tank
  • Connect a portable gray-water container to external sink drain outlet to collect kitchenette waste water
  • For mealtimes, swivel front seats and deploy dining table
  • Before bedtime, stow dining table and convert upper and/or lower bunks for sleeping

Breaking camp

  • Fold upper and/or lower bunks for driving
  • Empty portable gray-water container into campground gray-water dump station or toilet if allowed
  • Disconnect 120V AC shore power and water hookups
  • Close main shutoff valve on LP tank, switch refrigerator to 12V DC or LP for driving
  • Retract popup roof
  • Remove RV levelers and hit the road

Post-Trip Cleanup

  • Drain onboard water supply tank
  • Turn refrigerator off, remove remaining food and wipe clean; to prevent stale odors during long-term storage, prop door open, or slide door upwards from hinges to remove entirely between trips.
  • Unload any other foods, luggage, and camping equipment
  • Extend popup roof for a day or so to allow canvas and upholstery to thoroughly dry

What do you think? Leave a question or comment below, and use the social links to share with friends!